A modified synthesis method of La0.67Ca0.33MnO3 by high energy ball milling and post sintering is reported. The characteristics of samples from this modified method are also studied. The new synthesis method has some advantages including reducing the synthesis procedure into two simple steps, shortening the sintering time, and obtaining similar properties compared with conventional synthesis method. High energy ball milling was employed for 10 h to refine the starting materials into a sub-micron particle size (for comparison, samples milled for 30 and 50 h were also synthesized); during the process, ethanol was added as a milling medium for avoiding amorphization or crystallization, as well as suspending the starting powders for more profound milling. Finally, the as-milled powder was sintered in air to crystallize. The samples show metal-to-insulator transitions at around 260 K, with grain size from 200 nm to 8 mu m, and exhibit large magnetoresistance up to 21% at a magnetic field of 3000 Oe near the transition temperature. The possible mechanism is discussed. (c) 2006 Elsevier Ltd. All rights reserved.