Journal of Adhesion Science and Technology, Vol.26, No.10-11, 1591-1609, 2012
AFM Scratching for Adhesion Studies of Thin Polymer Coatings on Steel
Atomic force miscroscopy (AFM) scratching at constant applied forces was used to quantify the adhesion of polymer coatings to cold rolled steel (CRS) and to study the effectiveness of a pretreatment for improving the adhesion. The pretreatment was a phosphate-free zirconia-based coating. Thin layers of commercially available epoxy, acrylic and polyester-based polymer coatings, were applied to polished or pretreated cold rolled steel substrates and the surface was scratched at the edge of the polymer coatings with the AFM tip at increasing values of normal loads until the coating was removed. Adhesion strengths were determined from the minimum tip-sample interaction force and number of cycles (scans) at a particular applied force. The pretreatment significantly improved adhesion of the epoxy and acrylic-based coatings on CRS. Adhesion of the acrylic-based coating was found to be better than the epoxy coatings on the bare as well as pretreated steel. Adhesive strength of the polyester-based coating was inconclusive because it was very easily removed on application of small forces using the AFM tip. The AFM scratching technique was found to provide a quick, easy and effective way to make quantifiable comparisons in relative adhesive strengths of polymer coatings and the effect of pretreatments. (C) Koninklijke Brill NV, Leiden, 2012