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Journal of Chemical Technology and Biotechnology, Vol.87, No.11, 1615-1618, 2012
Methodology for advanced measurement accuracy of the overall volumetric oxygen transfer coefficient with application to hydrocarbon-aqueous dispersions
Accurate quantification of the overall volumetric oxygen transfer coefficient (KLa) is essential for the success of aerobic bioprocesses. In hydrocarbon-based bioprocesses where KLa is depressed at higher viscosities, this is particularly critical. In this study an accessible methodology for KLa determination has been developed and validated for alkane-based systems under a wide range of process conditions. Critical to measurement accuracy in around 90% of the KLa values was the incorporation of the response lag. Neglect of the response lag resulted in errors greater than 5% above KLa = 0.3Kp to KLa = 0.6Kp (where Kp is the inverse response lag or probe constant), at least 1.5-fold to 3-fold lower than the analogous KLa in water. Further, Kp varied significantly with both alkane concentration and chain length. A sensitivity analysis confirmed - 25% to 90% error in KLa with 30% over- and under-estimation of Kp respectively. When incorporating Kp values specific to the process conditions, accurate KLa values were confirmed in 0 to 20% (v/v) C1013 and C1420 aqueous dispersions over 600 to 1200 rpm agitation. Copyright (c) 2012 Society of Chemical Industry