Macromolecular Research, Vol.21, No.1, 27-34, January, 2013
Nanoclay, intumescent flame retardants, and their combination with chemical modification for the improvement of the flame retardant properties of polymer nanocomposites
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The flame retardancy of nanoclay, intumescent flame retardants (IFRs), and their combination with chemical modification is investigated in poly(methyl methacrylate) (PMMA) nanocomposites. 2,4,8,10-Tetraoxa-3,9-diphosphaspiro[5.5]-undecane-3,9-dioxide-disubstitutio-acetamide-N,N,N-triethyl-ammonium bromide (PDEABMMT) and 2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]-undecane-3,9-dioxide-disubstitutio-acetamide-N,N-dimethyl-N-hexadecyl-ammonium bromide (PDHAB-MMT) are prepared by ion exchange of sodium montmorillonite with phosphorus-nitrogen containing quarternary ammonium salts including PDEAB and PDHAB. The X-ray diffraction (XRD) and transmission electron microscopy (TEM) results show that PDHAB-MMT achieves tood dispersion in the PMMA matrix and the corresponding nanocomposites PMMA/PDHAB-MMT are formed. The incorporation of PDHAB-MMT into the PMMA matrix obviously improves the nanocomposite thermal properties. Cone calorimeter experiments indicate that the flame retardancy of nanoclay, IFRs, and their combination with chemical modification showed a 5%, 5%, and 9% reduction in the peak heat release rates of PMMA, respectively. The scanning electron microscopy and TEM images confirm that a compact and dense char is formed for PMMA/PDHAB-MMT nanocomposites after combustion.
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