iron-promoted nickel-based catalysts were prepared by impregnation, tested in auto-thermal reforming (ATR) of ethanol for hydrogen production, and characterized by TPR, XRD, BET, TEM, and XPS. With the introduction of iron, mixed crystals of NiAl(2)O(4)-FeAl(2)O(4) spinel phase are formed, which results in modifications of its structural and electronic properties. The reaction results show a remarkable improvement on durability in catalytic activity as well as selectivity to hydrogen in ATR: over the 10 wt.% iron-loading nickel catalyst, conversion of ethanol at 99.61% and selectivity of hydrogen around 115% are kept at 600 degrees C during a 30-h test, while that of iron-free sample decreases sharply from 85.10% to 19.71% on hydrogen selectivity within a 26-h test. The improved durability is attributed to the synergistic effect of the NiAl(2)O(4)-FeAl(2)O(4) mixed crystals that are more resistant to sintering and oxidation in the oxidative atmosphere of ATR. (C) 2008 International Association for Hydrogen Energy. Published by Elsevier Ltd. All rights reserved.