Organic peroxides (POs) have been widely used in chemical industries as initiators of polymerization, hardening or bridge formation agents, and they are known for its self-reactive and also mixing hazard characteristics when mixed with other chemicals such as acids and alkalis. It is the purpose of this investigation to propose a simple but useful evaluation flow of mixing hazards of POs with other chemicals using conventional experimental techniques such as a glass test tube test, Dewar vessel test and DSC is proposed. 7 kinds of POs (DEPD, THP, TBEH, TBTC, MEKPO, DTBP, THHP) were mixed with sulfuric acids with various concentration, sodium hydroxide solutions, alpha-iron(III) oxide and acrylonitrile (AN). Based on the proposed evaluation flow the testing results were classified into 4 ranks due to the hazard criteria. Futhermore DEPD/acrylonitrile mixtures were investigated in more detail and the influences of the mixing ratio and the stirring speed were discussed. (c) 2005 Elsevier Ltd. All rights reserved.