The accidental release of toxic chemicals, which are heavier than air and stored under pressure, may create an emergency scenario in an industrial plant. The extension of vulnerable distance in the downwind direction is an important criterion in framing an emergency management plan of that industrial area. There are several studies showing the role of surface level meteorological and topographical features on its propagation and dispersion just after its release from a container. In the present study, vertical variation of wind speed in the atmospheric boundary layer and surface roughness parameter have been considered to study their roles on the impact of downwind extension of vulnerable distances. A catastrophic release from a tonner having 900 kg of liquid chlorine has been considered, and SAFETI Micro developed by DNV Technica, UK has been utilized in the consequence analysis of this release. The analysis results have been explained for various atmospheric stability classes and surface wind speeds. (C) 2005 Published by Elsevier Ltd.