Materials Science Forum, Vol.447-4, 265-270, 2003
Superplastic blow forming of 2219 aluminium alloy
Superplasticity in 2219 aluminum alloy was achieved through thermomechanical processing. Tension tests showed that the alloy exhibits superplastic behavior in the temperature range of 450-540degreesC and strain rates ranging from 2.2x10(-5) to 1.1x10(-1) s(-1). A maximum elongation-to-failure of 670% was recorded at 500degreesC and at the initial strain rate of 2.2x10(-4) s(-1). High cavitation level and intensive grain growth were observed. Sheet of the 2219 aluminum alloy was blow formed into conical shape using two different methods: simple negative and backpressure forming. A strain of 2.1 was obtained at 500degreesC under the backpressure blow fort-ning condition. It was found that elongation to failure under blow forming with backpressure is about 1.5 times higher than that under a simple female forming. Microstructural evolution of blow formed parts was also examined.