Materials Science Forum, Vol.522-523, 15-26, 2006
Metal dusting reaction mechanisms
Iron and nickel, model alloys of Ni-Cu and Fe-Cr, and commercial heat resisting alloys were exposed at 650-680 degrees C to flowing CO-H(2)-H(2)O gases which were supersaturated with respect to carbon. All ferritic materials, including chromia and alumina formers, developed a coke deposit of carbon nanotubes, the growth of which was catalysed by nanoparticles of Fe(3)C. Austenitic materials formed graphite filaments and clusters in association with nanoparticles of austenite. Graphite cluster formation was suppressed by alloying copper with nickel. The sensitivity of coking kinetics to alloy copper content was consistent with a mechanism involving graphite nucleation within the subsurface metal. Chromia forming alloys resisted dusting until damage to the scale could no longer be repaired by Cr(2)O(3) regrowth, and carbon gained access to chromium depleted metal.