The performance and entropy generation of the double-pass flat plate solar air heater with longitudinal fins are studied numerically. The mathematical models described the heat transfer characteristics of the double-pass flat plate solar air heater derived from the conservation equations of energy. The predictions are done at air mass flow rate ranging between 0.02 and 0.1 kg/s. The effects of the inlet condition of working fluid and dimension of the solar air heater on the heat transfer characteristics, performance, and entropy generation are considered. (c) 2004 Elsevier Ltd. All rights reserved.