화학공학소재연구정보센터
Journal of Industrial and Engineering Chemistry, Vol.20, No.5, 3256-3269, September, 2014
Membrane/sorption-enhanced methanol synthesis process: Dynamic simulation and optimization
E-mail:
In this study, a dynamic mathematical model of a Membrane-Gas-Flowing Solids-Fixed Bed Reactor (Membrane-GFSFBR) with in-situ water adsorption in the presence of catalyst deactivation is proposed for methanol synthesis. The novel reactor consists of water adsorbent and hydrogen-permselective Pd-Ag membrane. In this configuration feed gas and flowing adsorbents are both fed into the outer tube of the reactor. Contact of gas and fine solids particles inside packed bed results in selective adsorption of water from methanol synthesis which leads to higher methanol production rate. Afterwards, the high pressure product is recycled to the inner tube of the reactor and hydrogen permeates to the outer tube which shifts the reaction towards more methanol production. Dynamic simulation result reveals that simultaneous application of water adsorbent and hydrogen permeation in methanol synthesis process contributes to a significant enhancement in methanol production. The notable advantage of Membrane- GFSFBR is the continuous adsorbent regeneration during the process. Moreover, a theoretical investigation has been performed to evaluate the optimal operating conditions and to maximize the methanol production in Membrane-GFSFBR using differential evolution (DE) algorithm as a robust method. The obtained optimization result shows there are optimum values of inlet temperatures of gas phase, flowing solids phase, and shell side under which the highest methanol production can be achieved.
  1. Rahimpour MR, Ghader S, Baniadam M, Kalajahi JF, Chem. Eng. Technol., 26(6), 672 (2003)
  2. Yang CJ, Jackson RB, Energy Policy, 4, 878 (2012)
  3. Rahimpour MR, Lotfinejad A, Chem. Eng. Process., 47(9-10), 1819 (2008)
  4. Rahimpour MR, Elekaei H, Int. J. Hydrog. Energy, 34(5), 2208 (2009)
  5. Rahimpour MR, Bayat M, Rahmani F, Chem. Eng. J., 157(2-3), 520 (2010)
  6. Rahimpour MR, Pourazadi E, Iranshahi D, Bahmanpour AM, Chem. Eng. Res. Des., 89(11A), 2457 (2011)
  7. Chiang SW, Chang CC, Shie JL, Chang CY, Ji DR, Tseng JY, J. Taiwan Inst. Chem. Eng., 43(6), 918 (2012)
  8. Graaf GH, Scholtens H, Stamhuis EJ, Beenackers AACM, Chem. Eng. Sci., 45, 773 (1990)
  9. Hu ZM, Takahashi K, Nakatsuji H, Surf. Sci., 442, 90 (1999)
  10. Nikacevic N, Dudukovic A, Chem. Ind. Chem. Eng. Q., 13(3), 151 (2007)
  11. Zhu W, Gora L, van den Berg AWC, Kapteijn F, Jansen JC, Moulijn JA, J. Membr. Sci., 253(1-2), 57 (2005)
  12. Iliuta I, Iliuta MC, Larachi F, Chem. Eng. Sci., 66(10), 2241 (2011)
  13. Timofeev DP, Kabanova ON, Nauk IAN SSSR, Seriya Khamicheskaya, 4, 642 (1966)
  14. Marcano JGS, Tsotsis TT, Catalytic Membranes and Membrane Reactors, Wiley-VCH Verlag GmbH, Germany, 2002.
  15. Nunes SP, Peinemann KV, Membrane Technology in the Chemical Industry, Wiley-VCH Verlag GmbH, Germany, 2001.
  16. Amandusson H, Ekedahl LG, Dannetun H, J. Membr. Sci., 93, 35 (2001)
  17. Rahimpour MR, Rahmani F, Bayat M, Chem. Eng. Process., 49(6), 589 (2010)
  18. Rahimpour MR, Bayat M, Rahmani F, Chem. Eng. Sci., 65(14), 4239 (2010)
  19. Rahimpour MR, Bayat M, Int. J. Energy Res., 34(15), 1356 (2010)
  20. Rahimpour MR, Rahmani F, Bayat M, Pourazadi E, Int. J. Hydrog. Energy, 36(1), 284 (2011)
  21. Rahimpour MR, Bayat M, Int. J. Hydrog. Energy, 36(11), 6616 (2011)
  22. Bayat M, Rahimpour MR, Int. J. Hydrog. Energy, 36(12), 7310 (2011)
  23. Rahimpour MR, Bayat M, Int. J. Energy Res., 37, 105 (2012)
  24. Westerterp KR, Kuczynski M, Hydrocarb. Process., 11, 80 (1986)
  25. de Toledo ECV, de Santana PL, Maciel MRW, Maciel R, Chem. Eng. Sci., 56(21-22), 6055 (2001)
  26. Setinc M, Levec J, Chem. Eng. Sci., 56(21-22), 6081 (2001)
  27. Parvasi P, Mostafazadeh AK, Rahimpour MR, Int. J. Hydrog. Energy, 34(9), 3717 (2009)
  28. Kirkpatrik S, Gelatt CD, Vechhi MP, Science, 220, 671 (1983)
  29. Schwefe HP, Numerical Optimization of Computer Models, Wiley, New York, 1981.
  30. Goldberg DE, Genetic Algorithms in Search, Optimization, and Machine Learning, Addison-Wesley, Reading, MA, 1989.
  31. Davis L, Handbook of Genetic Algorithms, Van Nostrand Reinhold, New York, 1991.
  32. Price K, Storn R, Dr. Dobb’s J., 22, 18 (1997)
  33. De Directie Van De Staatsmijnen in Lumburg. Proce´de´ pour augmenter la concentration des particules solides dans un courant de milieu gazeux. French Patent 978287, 1948.
  34. Kuczynski N, Oyevaar MH, Piters RT, Westerterp KR, Chem. Eng. Sci., 42, 1887 (1987)
  35. Westerterp KR, Bodewes TN, Vrijiland MS, Kuczynski MA, Hydrocarb. Process., 67(11), 69 (1988)
  36. Nikacevic N, Jovanovic M, Petkovska M, Chem. Eng. Res. Des., 89(4A), 398 (2011)
  37. Rahimpour MR, Parvasi P, Setoodeh P, Int. J. Hydrog. Energy, 34(15), 6221 (2009)
  38. Bayat M, Dehghani Z, Hamidi M, Rahimpour MR, J. Taiwan Inst. Chem. Eng., http://dx.doi.org/10.1016/j.jtice.2013.06.013 (2013)
  39. Bayat M, Hamidi M, Dehghani Z, Rahimpour MR, Int. J. Energy Res., http://dx.doi.org/10.1002/er.3092 (2013)
  40. Bayat M, Hamidi M, Dehghani Z, Rahimpour MR, J. Ind. Eng. Chem., http://dx.doi.org/10.1016/j.jiec.2013.06.016 (2013)
  41. Bayat M, Hamidi M, Dehghani Z, Rahimpour MR, J. Nat. Gas Sci. Eng., 14, 225 (2013)
  42. Roes AWM, van Swaaij WMP, Chem. Eng. J., 17, 81 (1979)
  43. Rezaie N, Jahanmiri A, Moghtaderi B, Rahimpour MR, Chem. Eng. Process., 44(8), 911 (2005)
  44. Ranz WE, Marshall WR, Chem. Eng. Prog., 48, 173 (1952)
  45. Do DD, Adsorption Analysis: Equilibria and Kinetics, Imperial College Press, London, 1998.
  46. Perry RH, Green DW, Maloney JO, Perry’s Chemical Engineers’ Handbook, seventh ed., McGraw-Hill, 1977.
  47. Cussler EL, Diffusion, Mass Transfer in Fluid Systems, Cambridge University Press, Cambridge, UK, 1984.
  48. Wilke CR, Chem. Eng. Prog., 45, 218 (1949)
  49. Reid RC, Sherwood TK, Prausnitz J, The Properties of Gases and Liquids, thirded., McGraw-Hill, New York, 1977.
  50. Smith JM, Chemical Engineering Kinetics, McGraw-Hill, New York, 1980.
  51. Tather M, Erdem-senatalar A, Microporous Mesoporous Mater., 34, 23 (2000)
  52. Dudukovic AP, Nikacevic NM, Petrovic DL, Predojevic ZJ, Ind. Eng. Chem. Res., 42(12), 2530 (2003)
  53. Hara S, Xu WC, Sakaki K, Itoh N, Ind. Eng. Chem. Res., 38(2), 488 (1999)
  54. Hanken L, Master’s Thesis, The Norwegian University of Science and Technology, 1995.
  55. Shiraz petrochemical complex. Operating data sheets of methanol plant. Shiraz, Iran, 2000-2003.
  56. Babu BV, Angira R, Comput. Chem. Eng., 30(6-7), 989 (2006)
  57. Babu BV, Munawar SA, Chem. Eng. Sci., 62(14), 3720 (2007)