Thermochimica Acta, Vol.574, 145-150, 2013
Injection molding of ceramic filled polypropylene: The effect of thermal conductivity and cooling rate on crystallinity
Three different nano- and micro-sized ceramic powders (boron-nitride (BN), talc and titanium-dioxide (TiO2)) in 30 vol% have been compounded with a polypropylene (PP) matrix. Scanning electron microscopy (SEM) shows that the particles are dispersed smoothly in the matrix and larger aggregates cannot be discovered. The cooling gradients and the cooling rate in the injection-molded samples were estimated with numerical simulations and finite element analysis software. It was proved with differential scanning calorimetry (DSC) measurements that the cooling rate has significant influence on the crystallinity of the compounds. At a low cooling rate BN works as a nucleating agent so the crystallinity of the compound is higher than that of unfilled PP. On the other hand, at a high cooling rate, the crystallinity of the compound is lower than that of unfilled PP because of its higher thermal conductivity. The higher the thermal conductivity is, the higher the real cooling rate in the material, which influences the crystallization kinetics significantly. (C) 2013 Elsevier B.V. All rights reserved.
Keywords:Thermally conductive polymers;DSC measurement;Explicit difference method;Cooling rate;Thermal conductivity;Crystallinity