International Journal of Hydrogen Energy, Vol.39, No.27, 14993-15004, 2014
Cell level modeling of the hygrothermal characteristics of open cathode polymer electrolyte membrane fuel cells
Open cathode designs that utilize ambient air for both cooling and oxygen supply are a useful feature for low- to medium-power polymer electrolyte membrane fuel cell (PEMFC) stacks. Elimination of balance-of-plant subsystems greatly reduces the complexity, parasitic power, and cost of the overall system, and therefore increases the appeal of open cathodes. The present research addresses the key challenges of open-cathode PEMFCs related to thermal management and membrane hydration, two highly coupled phenomena. Accurate knowledge of the temperature and relative humidity (RH) distributions in the cell is essential in order to optimize heat removal by suitable strategies. In the present work, a three-dimensional numerical model is developed that can predict the hygrothermal characteristics in a complete open-cathode cell. The model is validated using experimental data obtained with Ballard Power Systems' FCgen (R)-1020ACS stack under a range of operating conditions. The model is then used to analyze the key flow conditions and properties that control the hygrothermal behavior of open-cathode stacks. Based on the obtained results, flow conditions can affect temperature and RH distributions significantly; in-plane plate thermal conductivity can provide a uniform temperature distribution while adversely reducing the RH; and edge cooling can increase temperature and RH gradients in the cell. Recommendations for hygrothermal design and operation of open cathode stacks are provided. Copyright (C) 2014, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.