Thermophiles have been shown to be the only micro-organisms to leach chalcopyrite successfully. Heap leaching may be a feasible alternative to conventional bio-reactors, providing a high temperature environment can be maintained within the heap without external heating. In the present study thermophilic heap leaching of a chalcopyrite concentrate coated onto inert support rocks (the GEOCOAT(TM) process) was studied in sets of small heated columns. The temperature was gradually increased to 70 degreesC, while successively introducing various mesophile and thermophile cultures. Individual columns were dismantled after progressively longer leach periods and the residual concentrates analysed. Copper extractions in excess of 90% were achieved within 100 days. On the basis of head and residue analyses the rate of reaction heat generated was calculated. A comprehensive heap heat conservation model was used to determine whether the experimental temperatures can be achieved and maintained in a full scale heap. Results indicate that operating hot heaps successfully is possible within a certain range of process parameters. (C) 2002 Elsevier Science Ltd. All rights reserved.