To produce a bio-oil having a high concentration of furfural, corn stover was fast-pyrolyzed using ZnCl2 in a fluidized bed reactor at 330-430 degrees C. The effects of various parameters such as reaction temperature, water- and acid-washing prior to pyrolysis, and ZnCl2 content on the product and furfural yields were investigated. Moreover, solvent extraction was conducted using toluene at different mass ratios of bio-oil/toluene to recover furfural from the obtained bio-oil. The maximum yield of bio-oil was 59 wt%. The bio-oil mainly comprised acetic acid, alpha-hydroxyketones, and furfural. The maximum furfural yield was 11.5 wt% when the feed material was water-washed, impregnated with 18.5 wt% ZnCl2, and pyrolyzed. Although acid-washing removed alkali and alkaline earth metals much more efficiently than water-washing, water-washing was better than acid-washing for the furfural production. Toluene extraction was very effective to recover furfural from bio-oil. The maximum recovery rate (82%) was achieved at a bio-oil/toluene ratio of 1:4. (C) 2015 Elsevier Ltd. All rights reserved.