Thermo-chemical processing of biomass is a promising alternative to produce renewable hydrogen as a clean fuel or renewable syngas for a sustainable chemical industry. However, the fast deactivation of catalysts due to coke formation and sintering limits the application of catalytic thermo-chemical processing in the emerging bio-refining industry. In this research, Fe-Zn/Al2O3 nanocatalysts have been prepared for the production of hydrogen through pyrolysis catalytic reforming of wood sawdust. Through characterization, it was found that Fe and Zn were well distributed on the surface with a narrow particle size. During the reactions, the yield of hydrogen increased with the increase of Zn content, as Zn is an efficient metal promoter for enhancing the performance of the Fe active site in the reaction. The 20% Fe/Al2O3 catalyst with Zn/Al ratio of 1:1 showed the best performance in the process in relation to the hydrogen production and resistance to coke formation on the surface of the reacted catalyst. All the catalysts showed ultra-high stability during the process and nearly no sintering were observed on the used catalysts. Therefore, the nanocatalysts prepared in this work from natural-abundant and low-cost metals have promising catalytic properties (high metal dispersion and stability) to produce H-2-rich syngas with optimal H-2/CO ratio from the thermo-chemical processing of biomass. (C) 2015 Elsevier Ltd. All rights reserved.