Journal of the American Ceramic Society, Vol.98, No.4, 1066-1073, 2015
Two-Step Carbothermal Synthesis of AlN-SiC Solid Solution Powder Using Combustion Synthesized Precursor
In the present work, a two-step carbothermal reduction method is employed to prepare the AlN-SiC solid solution (AlN-SiCss) powders by using a combustion synthesized precursor. The precursor is prepared by low-temperature combustion synthesis (LCS) method using a mixed solution of aluminum nitrate, silicic acid, polyacrylamide, glucose, and urea. The synthesized LCS precursor exhibits a porous and foamy uniform mixture of Al2O3+SiO2+C consisting of flaky particles. The carbothermal reduction in the LCS precursor is carried out in two steps. First, the precursors are calcined at 1600 degrees C in argon for 3h. Subsequently, the precursors are further calcined at 1600 degrees C-1900 degrees C in nitrogen for 3h. The results indicate that the precursor calcined at and above 1850 degrees C in nitrogen for 3h yields the single-phase AlN-SiCss powders. The synthesized AlN-SiCss powder exhibits near-spherical particles with diameter of 200-500nm. The experimental and thermodynamical results reveal that the formation of AlN-SiCss occurs via the diffusion of AlN into SiC by virtue of formation of a highly defective intermediate during the second step reaction.