Nanocrystalline MgH2 powders were synthesized by reactive ball milling of elemental Mg powders milled for 200 h under a high hydrogen gas pressure of 50 bar. The end-product obtained after 200 h of milling was contaminated (similar to 2.3 wt.%) with the materials (Fe-12Cr stainless steel). In order to improve the hydrogenation/dehydrogenation kinetics of metal hydride powders, the as-synthesized MgH2 was doped with previously prepared TIC nanopowders, which contaminated with 2.4 wt.%, and then ball milled under hydrogen gas atmosphere for 50 h. The results related to the morphological examinations of the fabricated nanocomposite powders beyond the micro-and nano-levels showed excellent distributions of 5TiC/5Fe-12Cr dispersoids embedded into the fine host matrix of MgH2 powders. The as fabricated nanocomposite MgH2/5TiC/5Fe-12Cr powders possessed superior hydrogenation/dehydrogenation characteristics, suggested by a low value of the activation energy (97.74 kJ/mot), and the short time required for achieving a complete absorption (6.6 min) and desorption (8.4 min) of 5.5 wt.% H-2 at moderate temperature of 275 degrees C under a hydrogen gas pressure ranged from 0 bar to 8 bar. Under these temperature and hydrogen gas pressure, this new nanocomposite system possessed excellent absorption/desorption cyclability of 530 complete cycles, achieved in a cyclic-life-time of 515 h. The effects of ball milling time, grain sizes, as well as TiC- and Fe-12Cr concentrations on the hydrogenation/dehydrogenation processes and cyclability were investigated and discussed. (C) 2016 Elsevier Ltd. All rights reserved.