In this paper an overloading prevention of a private customer power distribution transformer (PDT) in an island in Portugal through the means of a new smart electric vehicle (EV) charging scheduler is proposed. The aim of this paper is to assess the repercussion of the penetration of additional power to restore the full level of EV battery state of charge (SoC) on dielectric oil deterioration of the PDT of a private industry client. This will allow EVs to charge while their owners are at work at three different working shifts during the day. In addition, the system is part of an isolated electric grid in a Portuguese Island. A transformer thermal model is utilised in this paper to assess hot-spot temperature by having the information of the load ratio. The data used for the main inputs of the model are the private industry client daily load profile, PDT parameters, the characteristics of the factory and EV parameters. This paper demonstrates that the proposed solution allows avoiding the overloading of the PDT, thus mitigating the loss-of-life, while charging all the EVs plugged-in at the beginning of each working shift. (C) 2016 Elsevier Ltd. All rights reserved.