화학공학소재연구정보센터
Applied Surface Science, Vol.390, 784-794, 2016
Surface investigation and tribological mechanism of a sulfate-based lubricant deposited on zinc-coated steel sheets
Phosphatation is a well-known technique to improve friction and wear behaviour of zinc coated steel, but has a variety of economic and ecologic limitations. In this study an alternative coating based on ammonium sulfate ((NH4)(2)SO4) is applied on skin-passedthot-dip galvanized steel sheets in order to investigate its surface chemical and tribological behaviour in a Pin-on-Disk Tribometer. Raman- and X-ray photoelectron spectroscopic results revealed a formation of ammonium zinc sulfate ((NH4)(2)Zn(SO4)(2) * xH(2)O) on the surface, which is primarily located in the skin-passed areas of the steel material. Sulfate coated samples exhibited a superior friction behaviour in Pin-on-Disk Tests using squalane as a model substance for oil-like lubricated conditions and a formation of a thin lubrication film is obtained in the wear track. Squalane acts as a carrier substance for ammonium zinc sulfate, leading to an effective lubrication film in the wear track. (C) 2016 Elsevier B.V. All rights reserved.