Energy & Fuels, Vol.30, No.11, 9480-9489, 2016
Continuous Catalytic Esterification and Hydrogenation of a Levoglucosan/Acetic Acid Mixture for Production of Ethyl Levulinate/Acetate and Valeric Biofuels
A mixture of levoglucosan (LG) and acetic acid (AA), representing water extracted fast pyrolysis oil, was continuously converted to ethyl levulinate (EL) and ethyl acetate (EA) using H-ZSM5 [120-230 degrees C, 600 psig, 80% ethanol (v/v)]. Fractional conversion of both reactants was 65% or greater at temperatures above 120 degrees C, and space time yields (STY) approached 140 and 15 g/L-cat/h for EA and EL, respectively, at 180 degrees C (LHSV = 4.9 h(-1)). Two potential pathways for EL formation from levoglucosan were apparent, one with glucose and ethyl a-D-glucopyranoside as intermediates and the other with furfural. Adding metal functionality (Ru/H-ZSM5) resulted in the production of valerate biofuels (esters of carboxylic acids C3 or greater; e.g., pentanoic and hexanoic acid ethyl esters) and EA from the mixture in the presence of hydrogen. Conversions for LG and AA using Ru/H-ZSM5 were similar to H-ZSM5, but ethyl levulinate space time yield declined (similar to 5 g/L-cat/h) as valerate biofuel STY increased (similar to 10 g/L-cat/h) at an optimum temperature of 180 degrees C. Our results indicate that valerate biofuels can be produced from levoglucosan (and possibly other sugars) in a continuous single stage, integrated process. However, due to low yields and coke formation, it is clear that ethanol/water ratios, pore size, and acid site type and density must be optimized when coupled with metal functionality for industrial application.