Journal of the American Ceramic Society, Vol.100, No.3, 1146-1160, 2017
Fracture mechanics of sharp scratch strength of polycrystalline alumina
The strength of a polycrystalline alumina containing controlled scratches introduced by translated sharp contacts is investigated and described by a multiscale fracture mechanics model. Inert strength measurements of samples containing quasi-static and translated Vickers indentation contacts showed that scratches degraded the strength at normal contact loads an order of magnitude less than those for quasi-static indentation. The fracture mechanics model developed to describe strength degradation by scratches over the full range of contact loads included toughening effects by crack-wake bridging at the microscale and lateral crack-based residual stress relaxation effects at the mesoscale. A critical element of the model is the nonlinear scaling of the residual stress field of a scratch with the normal contact load acting during scratch formation. The similarities and differences in the scratch model in comparison with prior indentation-strength fracture mechanics models are highlighted by parallel development of both. Central to the scratch model is the use of easily controlled normal contact load as the scratch-strength measurement variable. Scratch length and orientation are shown to have significant effects on strength. The distributions of scratch widths controlling the intrinsic strengths of as-received samples are determined and agreement with the observed scratch dimensions is demonstrated.