Clean Technology, Vol.23, No.4, 378-387, December, 2017
인/실리콘 함유 난연성 에폭시 수지의 제조 및 물성
Preparation and Properties of Flame Retardant Epoxy Resins Containing Phosphorous/Silicone Components
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초록
영구적 난연성기를 함유한 에폭시 수지를 얻기 위하여, 본 연구에서는 디하이드록시를 함유한 인 화합물[10-(2,5-dihydroxyphenyl)- 9,10-dihydro-9-oxa-10-phospha phenanthrene-10-oxide, DOPO-HQ]과 디하이드록시를 함유한 실리콘 화합물(polydimethylsiloxane, hydroxyl terminated, PDMS)를 경화하지 않은 에폭시 프리폴리머(diglycidyl ether of bisphenol A, DGEBA)와 반응시킨 다음, 경화제(4,4-diaminodiphenylmethane, DDM)를 사용하여 경화반응 시킨 에폭시 수지를 제조하였다. 제조된 에폭시 수지의 각종 특성을 적외선 분광분석기(FTIR), 시차주사열량기(DSC), 열중량 분석기(TGA), 한계산소지수(LOI)/수직 연소 시험(UL94-V test), 인장 및 충격 시험을 이용하여 분석하였다. 그리고 사용한 인 및 실리콘 화합물의 함량이 에폭시 경화물의 열적/기계적 성질 및 난연성에 미치는 영향을 조사하였다. 인 및 실리콘 성분이 함유된 에폭시 수지의 열적 및 기계적 물성이 단순 에폭시 수지의 물성에 비교하여 크게 향상되었다는 것을 알 수 있었다. 그리고 인 및 실리콘을 함유한 모든 에폭시 수지는 29.9 ~ 31.8%의 LOI 및 V-0 수준의 UL 94-V로 난연성 기준(LOI: 30% 이상, UL 94-V: V-0)을 통과한 반면, 단순 에폭시 수지는 LOI: 21.4% 및 UL 94-V: no rating으로 난연성 기준에 크게 못 미치는 것을 알 수 있었다.
To obtain epoxy resin with permanently attached flame-retardant groups, phosphorus compound containing di-hydroxyl group [10-(2,5-dihydroxyphenyl)-9,10-dihydro-9-oxa-10-phospha phenanthrene-10-oxide, DOPO-HQ] and silicone compound containing di-hydroxyl group (polydimethylsiloxane, hydroxyl terminated, PDMS) were reacted with uncured epoxy prepolymer (diglycidyl ether of bisphenol A, DGEBA) and then cured using 4,4-diaminodiphenylmethane (DDM) as a crosslinking agent. The properties of the resulting epoxy materials were characterized using Fourier transform infrared (FTIR) spectrometer, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), limiting oxygen index (LOI) test/vertical burning test (UL 94-V test), tensile properties test and impact test. This study examined the effect of phosphorus/silicone compound contents on the thermal/mechanical properties and flame retardancy of cured epoxy resins containing phosphorus and silicone compounds. It was found that the thermal/mechanical properties of epoxy resins containing phosphorus and silicone components were higher than those of simple epoxy resin. The flame-retardancy (LOI: 29.9 ~ 31.8% and UL 94-V: V-0) of all samples containing phosphorus compound and phosphrous compound/silicone compound was found to be passed the flame-retardant requirements (LOI: > 30%, UL 94-V: V-0) of LOI and vertical burning tests. However, the flame-retardancy (LOI: 21.4% and UL 94-V: no rating) of simple epoxy resin was found to be failed the flame-retardant requirements.
Keywords:Phosphorus compound;Silicone compound;Halogen free-epoxy resin;Limiting oxygen index;Underwriters Laboratory (UL) 94-V (vertical burning test)
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