Catalysis Today, Vol.299, 60-66, 2018
Performance improvement for a fixed-bed reactor with layered loading catalysts of different catalytic properties for oxidative coupling of methane
Layered loading of catalysts with different catalytic properties is studied for oxidative coupling of methane reaction (OCM) in a fixed bed reactor. Layered loading of a more active catalyst Ag-Mn-Na2WO4/SiO2 in front of a more selective one Ce-Mn-Na2WO4/SiO2 compared to loading Mn-Na2WO4/SiO2 catalyst only, lowers reaction temperature and increases selectivity. Such layered loading broadens the temperature range to achieve a high selectivity, which is important for OCM reaction carried out with multi-stage adiabatic fixed bed reactor. Similarly, with a very active La-Ce oxide catalyst loaded in front of a selective catalyst Ce-Mn-Na2WO4/SiO2, the temperature needed to start the reaction is lowered significantly. Therefore, a catalyst bed such as La-Ce oxide can be used as a "pre-heater" for the high temperature OCM reaction to lower the feed temperature. The total CH4 utilization can be improved with this loading strategy.
Keywords:Oxidative coupling of methane;Mn-Na2WO4/SiO2 catalyst;Ag and Ce promoted catalysts;La-Ce oxide catalyst;Layered loading