Chemical Engineering Journal, Vol.338, 191-201, 2018
The remarkable promotional effect of SO2 on Pb-poisoned V2O5-WO3/TiO2 catalysts: An in-depth experimental and theoretical study
Currently, Pb poisoning of heterogeneous catalysts is considered to be a key area of interest in research involved with industrial NOx reduction. As such, a series of Pb-poisoned V2O5-WO3/TiO2 catalysts were prepared by a wet impregnation method and the influence of SO2 on the performance of these poisoned catalysts for NOx reduction was assessed both experimentally and using theoretical calculations. As expected, the incorporation of Pb in these materials resulted in a significant reduction in their catalytic performance. The conversion of NOx over the Pb-V2O5-WO3/TiO2 catalyst increased from approximately 50% to 90% in presence of SO2 (2000 ppm) at 350 degrees C. It was postulated that in the absence of SO2, Pb reacts with surface V-OH species, which ultimately results in the destruction of Bronsted acid sites; considered to be crucial for the catalytic conversion of NOx. In the presence of SO2 however, enhanced catalytic activity was observed which was suggested to be a result of the formation of additional Bronsted sites (S-OH) via a surface bidentate sulfate intermediate species. The formation of these species was attributed to the interaction of Pb with SO2 and O-2 on the surface of the catalyst. Density functional theory (DFT) calculations based on a monolayer V model on TiO2 (001) showed that SO2 absorbed selectively onto Pb sites rather than V or Ti oxides. It was subsequently determined that NH3 absorption proceeds through the formation of Pb-N species with Pb atom and H-O with SO2. We believe that the present work provides new insights into the design and application of SCR catalysts with specific relevance for application in flue gas streams which contain high quantities of Pb content.