Journal of Chemical Engineering of Japan, Vol.51, No.7, 609-614, 2018
Pharmaceutical Microcrystal Formation by Supersaturation Control with an Electrolyte
Methods to control the particle sizes of active pharmaceutical ingredients were investigated using sodium ecabet (NaECA) hydrate, which tends to generate large plate-like crystals, as a model compound. In batch-cooling crystallization in H2O, the particle size decreased as the cooling rate was increased. Although the particle size reached 97 mu m at a cooling rate of 40 degrees C/h, this may be too large for formulation without further physical processing. A series of semi-batch crystallization experiments was conducted by adding aqueous Na-ECA solution to aqueous NaCl. In these experiments, the particle sizes decreased to less than 7 mu m as the NaCl concentration was increased to > 1.2% w/w. The particles yielded by semi-batch crystallization showed improved particle size distributions compared to those obtained by the batchcooling crystallization method. The solubility of Na-ECA hydrate decreased to less than 10% of that in pure water as the NaCl concentration was increased to 3.0% w/w. This solubility change enabled the production of a highly supersaturated environment, allowing facile generation of microcrystals with a narrow particle size distribution.