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Journal of Crystal Growth, Vol.502, 76-82, 2018
Growth of high-quality metastable crystal of acetaminophen using solution-mediated phase transformation at low supersaturation
We improved the crystal quality of the metastable phase of a pharmaceutical compound acetaminophen (form II) using solution-mediated phase transformation (SMPT) combined with the control of supersaturation and crystal size. Form II crystals grew at low supersaturation via SMPT of the trihydrate at low temperature (10 degrees C). While crystal growth rate was low compared to the 20 degrees C condition, crystals had many defects such as solution inclusions or cracks at 20 degrees C, but few at 10 degrees C. The ratio of form II crystals with any defects was small (12%), about 1/3 that of the 20 degrees C condition. Since the concentration gradient on the crystal surface was relatively small at low bulk supersaturation, high-quality crystals grew uniformly. However, large crystals (>similar to 0.8 mm) were still defective even at low supersaturation, because concentration gradient is large on large surfaces. Using a new seed-dipping process, obtained crystals were small and uniform in size (similar to 0.4 mm), and the ratio of defective crystals was reduced to 6%. Powder X-ray diffraction analysis revealed that form II crystals were similar to 6 times more temporally stable than in the 20 degrees C condition. We found that high-quality crystals of metastable phase with high temporal stability could be realized by low supersaturation and reduction of the crystal size via SMPT.