International Journal of Heat and Mass Transfer, Vol.132, 772-781, 2019
Enhancement of pool boiling heat transfer in water on aluminum surface with high temperature conductive microporous coating
The effects of an aluminum high temperature conductive microporous coating (Al-HTCMC) on the nucleate boiling heat transfer (NBHT) coefficient and critical heat flux (CHF) are studied in saturated distilled water at 1 atm. Aluminum powders with three different mean particle diameters (d(m) = 11,24, and 66 pm) are used in the fabrication of the Al-HTCMC. For each mean particle diameter, an optimal coating thickness to yield the highest NBHT coefficient is determined. The optimized Al-HTCMC thickness is found to result in comparable NBHT coefficients regardless of the particle diameter. Pool boiling tests with a plain aluminum surface are used for comparison. The coated and plain aluminum surfaces are treated equally before the pool boiling tests to establish a Boehmite oxidation nano layer on the aluminum surfaces. Following the Boehmite treatment, the contact angle is unmeasurable (similar to 0 degrees) with the Al-HTCMC surface and 12 degrees with a plain aluminum surface. Then, pool boiling tests are performed and reveal comparable CHF (1725-1850 kW/m(2)) values with or without the Al-HTCMC. However, the Al-HTCMC is shown experimentally to improve the NBHT coefficient by a factor of five as the wall superheat is reduced by from 31 K to 6 K just before CHF. The results obtained are also compared to similar work using an HTCMC layer on a copper surface to demonstrate the performance of the Al-HTCMC. (C) 2018 Elsevier Ltd. All rights reserved.
Keywords:Pool boiling;Microporous coating;Boehmite nano layer;Heat transfer coefficient;Critical Heat Flux (CHF);Contact angle