Journal of the Electrochemical Society, Vol.141, No.1, 274-277, 1994
Metal Impurity Evaluation in Silane Gas from the Qualification of Poly-Si Layers
Metallic contamination in high purity silane (SiH4) gas is tested through the poly-Si gate process and lifetime measurement of the processed wafers. High purity SiH4 is used to deposit a 420 angstrom thick polycrystalline Si film by low pressure chemical vapor deposition on a 100 angstrom gate oxide under ultraclean conditions. Subsequently, poly-Si is fully oxidized at 1050-degrees-C for 120 min. The minority carrier lifetime, as measured by microwave photoconductive decay (muPCD) for both the reference and the SiH4 processed wafers are identical, at approximately the bulk lifetime of 900 mus. Thermodynamic analysis of 3d metals behavior at the SiO2/Si interface suggests that Fe, Co, Ni, and Cu elements are unlikely to react with the silicon oxide layer and could potentially be contaminates which diffuse into the bulk Si. Moreover, the quality of the Si/SiO2 interface is probed directly by measuring the effective lifetime, which is found to be about 360 mus. Using a model for the excess carrier decay, it is shown that this effective lifetime value corresponds to a defect state density in the Si/SiO2 interface below approximately 10(3) states/cm2. The muPCD sensitivity to metallic traces on the wafer surface is experimentally tally confirmed by oxidizing the wafers contaminated with an Fe containing solution.