- Previous Article
- Next Article
- Table of Contents
Journal of Process Control, Vol.92, 333-351, 2020
A hybrid framework for process monitoring: Enhancing data-driven methodologies with state and parameter estimation
In this study we bridge traditional standalone data-driven and knowledge-driven process monitoring approaches by proposing a novel hybrid framework that exploits the advantages of both simultaneously. Namely, we design a process monitoring system based on a data-driven model that includes two different data types: i) "actual"data coming from sensor measurements, and ii) "virtual"data coming from a state estimator, based on a first-principles model of the system under investigation. We test the proposed approach on two simulated case studies: a continuous polycondensation process for the synthesis of poly-ethylene terephthalate, and a fed-batch fermentation process for the manufacturing of penicillin. The hybrid monitoring model shows superior fault detection and diagnosis performances with respect to conventional monitoring techniques, even when the first-principles model is relatively simple and process/model mismatch exists. (C) 2020 The Author(s). Published by Elsevier Ltd.
Keywords:Fault detection;Fault diagnosis;Process monitoring;Hybrid modeling;State estimation;Industry 4.0;Extended Kalman filter