Journal of the American Ceramic Society, Vol.103, No.10, 6012-6024, 2020
Selective elemental concentration during the solidification of stainless steel slags for increased Cr recovery with MnO addition
The study investigated the effect of MnO on the viscosity and the equilibrium crystallization behavior of CaO-SiO2-Al2O3-Cr2O3-MnO stainless steel slags to understand the selective concentration behavior of Cr during slag solidification. The apparent viscosity gradually decreases with higher MnO content, which act as a network modifier, resulting in simpler [SiO4]-structural units. Due to the formation of MnCr(2)O(4)spinel crystals, the tendency of decreasing viscosity is impeded. The equilibrium crystal phase with higher MnO content changes from the Cr(2)O(3)phase to the MnCr(2)O(4)spinel phase during the crystallization process. Distinct separation between Cr-enriched phases with the amorphous phase can be observed and analysis of as-quenched slags after thermochemical equilibrium experiments shows that the overall Cr content in the amorphous phase gradually decreases with higher MnO content and lower temperature, indicating Cr can be selectively enriched in a corresponding Cr-containing crystalline phase. The sizes of the primary Cr-enriched phases are < 20 mu m. With a higher MnO content, the volume of the Cr(2)O(3)phase decreases, and the corresponding volume of the MnCr(2)O(4)spinel phase increases. Understanding the distribution characteristics of the Cr-enriched phase and the gradually enriched Cr content can provide a new approach for the increased retrieval of stainless steel slags.
Keywords:Cr-enriched phase distribution;equilibrium crystallization;hazardous Cr-containing stainless steel slags;MnCr2O4;viscosity