Polymer Engineering and Science, Vol.36, No.1, 65-77, 1996
Polymerization of Styrene in a Continuous Filled Tubular Reactor
Free radical solution polymerization of styrene has been studied using a binary mixture of symmetrical bifunctional initiators in a filled tubular reactor packed with static mixers. Owing to intensive radial mixing induced by the static mixers, a near plug flow pattern was obtained in the reactor with some axial dispersion effect, The axial mass dispersion coefficient was determined from the residence time distribution experiment and a dynamic axial dispersion model has been developed and solved to investigate steady state and transient behavior of the filled tubular reactor. With a solvent volume fraction of 0.3, the monomer conversion up to 70% was obtained without fouling problems in the temperature range 90 to 120 degrees C. The experimental filled tubular reactor was operated under various reaction conditions and a reasonably good agreement between the model and the experimental data was obtained without using any adjustable parameters.