Several measures concerning fuel processing in a solid oxide fuel cell (SOFC) system offer the possibility of significant cost reduction and higher system efficiencies. For SOFC systems, the ratio between internal and pre-reforming has to be optimized on the basis of experimental performance data. Furthermore, anode gas recycling by an injector in front of the pre-reformer can eliminate the steam generator and the corresponding heat of evaporation. A detailed study is carried out on pre-reforming in a reformer of considerable size (10 kW(el)). Simulating anode gas recycling with an injector, the influence of carbon dioxide on reactor performance was studied. Also, the dependence of the methanol conversion on mass flow and temperature will be discussed. In addition, some results concerning the dynamic behaviour of the pre-reformer are given.