On-line studies of structural and morphological changes during the heating and drawing process of isotactic polypropylene (iPP) fiber were carried out using synchrotron small-angle X-ray scattering (SAXS) and wide-angle X-ray diffraction (WAXD) techniques. A unique image analysis method was used to deconvolute the two-dimensional (2D) WAXD patterns into quantitative fractions of crystal, mesomorphic, and amorphous phases. Results showed that the alpha -form crystals were quite defective in the initial iPP fibers and were converted into the mesomorphic modification by drawing at room temperature. Corresponding 2D SAXS patterns showed that there was no obvious long period (i.e., no lamellar structure) in the mesophase of the iPP fiber. We postulate that the constituents of the mesophase in iPP fibers include oriented bundles of helical chains with random helical hands and perhaps oriented chains with no helical structures; both have only partial packing ordering. The formation of the mesophase is through the destruction of the lamellar crystalline phase probably by pulling chains out from crystals. The alpha -form crystals were not converted into the mesophase by drawing at high temperatures. At higher temperatures, the alpha -form crystals became perfect and the crystallinity increased when the fiber was drawn. However, the draw ratio showed an inverse effect. The increase in draw ratio had a minimal effect on the crystallinity, but the transformation from the amorphous phase to the mesophase became dominant.