Catalysis Letters, Vol.54, No.4, 207-210, 1998
Highly selective Pd/KX catalysts for low-pressure one-step synthesis of 2-ethylhexanal from n-butyraldehyde and hydrogen
2-ethylhexanal (2EH) was directly synthesized from n-butyraldehyde and hydrogen at 1 atm and 150 degrees C using the catalysts prepared by supporting tetraamine palladium(II) chloride on the potassium ion-exchanged zeolite X (Pd/KXW) and on the potassium ion-added zeolite X (Pd/KXU). The latter catalyst contains a larger amount of potassium ion and exhibits higher activity and very high selectivity to 2EH (>93%) due to its greater basicity. The main reaction path possibly starts from self-condensation of n-butyraldehyde on the catalyst basic sites to form 2-ethyl-3-hydroxyhexanal followed by dehydration to 2-ethyl-2-hexenal which was then hydrogenated on the metallic Pd sites to 2EH.