Catalysis Today, Vol.47, No.1-4, 415-420, 1999
Catalytic combustion in a domestic natural gas burner
Gastec and Vaillant developed a boiler in which the combustion is catalytically stabilised as well as a completely catalytic boiler. The catalytically stabilised boiler emitted about 5 ppm NOx and 0 ppm CO. In this boiler the burner is replaced by a metal honeycomb. The honeycomb is partly coated with a catalyst washcoat. The coated part is at the flame side of the honeycomb. The coated length of the channels is an important parameter. A too long coating results in CO emissions, a too short coating in higher NOx emissions. The catalytic boiler emitted 0 ppm NOx, 0 ppm CO and 0 ppm CH4. The gas is combusted catalytically in two metal honeycombs. Most gas is converted in the first few millimetres from the entrance of the monolith. The heat that is produced is radiated to a heat exchanger. The remaining honeycomb and the secondary honeycomb convert the rest of the methane. Comparing these boilers, the completely catalytic boiler shows lower emissions and a lower sensitivity to the gas quality. The partly catalytic burner is more reliable and can use a conventional security system. Production and development costs are thus smaller.