화학공학소재연구정보센터
Chemical Engineering Science, Vol.57, No.5, 821-831, 2002
On the influence of mixing on crystal precipitation processes -application of the segregated feed model
The segregated feed model (SFM), a compartmental mixing model, is used to predict the influence of mixing on crystal precipitation. In this method, the population balance is solved simultaneously with the mass balances using crystallisation kinetic, solubility and computational fluid dynamics (CFD) mixing data. Mean properties are calculated for the three different zones of the reactor (two feed zones and bulk zone). It is predicted that during continuous operation, the product particle size exhibits oscillating behaviour before reaching steady state after about ten residence times. In contrast, the second moment (surface area) sharply increases during the first residence time and remains constant thereafter. Different mixing conditions are modelled by varying the mesomixing and micromixing times, which can be regarded as convective and diffusive exchange parameters between the compartments of the reactor. The overall nucleation rate is found to strongly depend on the mixing conditions, as it depends in a highly non-linear manner on the level of supersaturation. In consequence, the nucleation rate varies over three orders of magnitude between 'good' and 'poor' mixing conditions. Using the SFM, the effect of different feed points, feed rates, feed tube diameters, energy dissipation rates, impeller types and vessel sizes on the nucleation rate and the particle size during crystal precipitation is illuminated. Predictions of the model compare favourably with batch and continuous experimental data for calcium oxalate.