Chemical Engineering Science, Vol.58, No.2, 327-338, 2003
Understanding the role of restructuring in flocculation: The application of a population balance model
The effect of shear on floc properties was observed through population balance to comprehend the mechanisms of flocculation, in particular the role of restructuring. Little fundamental attention has been given before to the shear influence responsible for creating compact aggregates, while the floc characteristics might differ in other conditions. It is crucial to understand how aggregates evolve to steady state, if their properties are to be 'tailored' to suit subsequent solid-liquid separation. From a previous experimental study (Langmuir 18(6) (2002) 1974), restructuring was observed to occur extensively in the flocculation of 380 nm latex particles in couette-flow, and was proposed to be responsible for the decrease in floc size on their transition to equilibrium. On the other hand, flocs of larger primary particles (810 nm) were more susceptible to breakage, with densification occurring as a result of fragmentation and re-aggregation. Denser flocs were found when structural deformation dominated, particularly in the initial stage of the process, while comparatively tenuous ones were observed when formation and breakage kinetics were the governing mechanisms. The distinct manners in which aggregates of different primary particle sizes evolved with time, were replicated with a population balance that incorporated the floc structural variation; verifying that restructuring indeed played a crucial role under certain flocculation conditions.