Korean Journal of Chemical Engineering, Vol.20, No.2, 268-272, March, 2003
Micromixer as a Continuous Flow Reactor for the Synthesis of a Pharmaceutical Intermediate
E-mail:
A mixing device composed of a micron scale flow channel was applied as a continuous reactor to control exothermic reaction heat and to increase the product yield, in a synthesis of a pharmaceutical intermediate of quinolone antibiotics. The model reaction featured a fast reaction rate, high heat generation, and impurity formation due to a prolonged contact time between reactants and products. Using the micromixer reactor, the reaction heat was efficiently removed so that virtually no impurities were produced during the reaction. A product yield comparable to the theoretical value was achieved in a single micromixer unit. Optimum operating conditions were acquired from a statistical method by using factorial design, which was also verified by a CFD calculation.
-
Ajmera SK, Losey MW, Jensen KF, Schmidt MA, AIChE J., 47(7), 1639 (2001)
- Bayer T, Pysall D, Wachsen O, "Micro Mixing Effects in Continuous Radical Polymerization," In Proceedings of IMRET 3, Springer-Verlag, Berlin, 165 (2000)
- Choe J, Kim Y, Song KH, Org. Proc. Res. Dev., in press, 7 (2003)
- Ehrfeld W, Hessel V, Schiewe J, "Method and Micromixer for Producing Dispersion," PCT/EP00/02655, (International Patent Number WO00/62913)
- Haverkamp V, Ehrfeld W, Gebauer K, Hessel V, Lowe H, Richter T, Wille CF, Fresenius J. Anal. Chem., 364, 617 (1999)
- Kusakabe K, Morooka S, Maeda H, Korean J. Chem. Eng., 18(3), 271 (2001)
- Wille C, Autze V, Kim H, Nickel U, Oberbeck S, Schwalbe T, Unverdorben L, "Progress in Transferring Microreactors from Lab into Production - an Example in the Field of Pigments Technology," In Proceeding of IMRET 6, AIChE Spring Meeting, New Orleans, LA, 7 (2002)