Journal of Materials Science, Vol.38, No.11, 2357-2365, 2003
Morphological study of electrospun polycarbonates as a function of the solvent and processing voltage
Unlike conventional spin methods, electrospinning is capable of yielding fibers with sub-micron range diameters and high specific surface areas. In this study a Bisphenol-A polycarbonate was electrospun using two solvents: Chloroform and a 1: 1 mixture of Tetrahydrofuran (THF) and Dimethylformamide (DMF). The morphological features of the electrospun polycarbonate fibers have been studied as a function of the solvent used and also as a function of the processing voltage. The studies were conducted using the SEM, TEM and Scion image analysis program. The results indicate that the morphological features of the fiber such as fiber diameter, diameter-distribution, internal structure and the Bead density variation with voltage are dependent on the solvent used. Electrospun polycarbonate fibers also exhibit a "Raisin like" puckered structure. However, such a feature is independent of the solvent used, and could enhance the functional efficiency of an electrospun material when used in an area-based application. In addition, studies on crazing of bulk polycarbonate and the surface features of electrospun polycarbonate fibers have been conducted. Results indicate that crazing of bulk polycarbonate results in surface damage and features that are also seen on the surface of electrospun polycarbonates. (C) 2003 Kluwer Academic Publishers.