An experimental rig was set up to study the performance of a thermal storage unit using stearic acid as the heat storage medium. The unit mainly consists of an electrical heating rod and an outer tube, and the space between is an annulus that is filled with stearic acid. The thermal performance of the unit is measured, and the heat transfer characteristics of the melting processes of stearic acid are studied under different heat flux conditions to determine the influence of heat flux on the melting processes. A new type of fin is designed and fixed to the electrical heating rod to enhance the thermal response of the stearic acid. The experimental results show that the fin can improve the heat transfer of the melting process of the thermal storage unit greatly. The equivalent thermal conductivity of the PCM can be augmented by a factor up to 3. The analysis of the experimental results shows that the enhancement mechanism of the fin is attributed to its ability to improve both heat conduction and natural convection very effectively. The influences of the fin size and pitch on the enhancement are also studied and analyzed and it is found that these two parameters can both affect the thermal conductivity enhancement significantly. (C) 2004 Elsevier Ltd. All rights reserved.