Nanosilica particles were directly introduced into polyester polyol resins through in situ polymerization and blending methods, then cured by isophorone diisocyanate (IPDI) trimers to obtain nanocomposite polyurethanes. FTIR and TGA analyses indicated that more polyester segments had reacted with silica particles during in situ polymerization than during the blending method, accompanied by higher T-g and more homogeneous dispersion of nanosilica particles in the polymer matrix from in situ polymerization. Maximum values in T-g tensile properties, macrohardness, abrasion resistance, and UV absorbance were obtained when the particle size of silica was about 28 nm. The polyurethane/nanosilica composites obtained by in situ polymerization generally had better mechanical properties than those by the blending method except for some unexpected macrohardness at relatively high silica content. (C) 2005 Wiley Periodicals, Inc.