- Previous Article
- Next Article
- Table of Contents
Chemical Engineering Research & Design, Vol.83, No.A2, 111-125, 2005
Hydrodynamics of liquid jet application in high-speed jet coating -Newtonian and shear-thinning fluids
The hydrodynamics of jet coating at high web speed has been experimentally investigated with Newtonian and non-Newtonian fluids. Two theoretical approaches have been compared for the determination of the wetting contact line location on the web, namely a force balance involving the jet kinetics and the air pressure forces acting on the jet, and a boundary layer approximation for thin film flows. The visualization of the impingement flow has allowed the determination of the stable coating conditions. In the stable coating window, an apparent contact line was obtained from the analysis of the jet free surface profiles. Results showed that the trend for the deflection and the development length of the liquid layer at high web speed is different from that at low speed. The apparent contact line location for web speed ranging from 4.1 to 8.3 ms(-1) has been suitably explained with the boundary layer model while the force balance model better applies at high web speed (U > 12.5 ms(-1)). The effects of the air pressure generated by the moving web, the jet impinging pressure and the theological properties of fluids on the location of the apparent contact line have also been assessed.
Keywords:boundary layer;coating stability;thin film flow;jet coating;jet hydrodynamics;wetting contact line