Journal of Applied Polymer Science, Vol.100, No.6, 4842-4855, 2006
Variation of MUF and PMUF resins mass fractions during preparation
The variation of molecular mass distribution with the progress of the reaction was studied for the following: (i) sequential-type melamine-urea-formaldehyde (MUF) resin formulations in which the sequence of addition of chemicals follows well-defined species reactivity principles; (ii) a nonsequential MUF formulation in which simultaneous melamine and urea competition for formaldehyde yields a MF resin cocondensed with small amounts Of Urea. This resin became soaked with reacted and unreacted monomeric urea species. (iii) A PMUF resin, namely a MUF resin with a small proportion of phenol (7.8% by weight on melamine and urea) cocondensed with the main MUF fraction. All the formulations used were industrial resins formulations in current use. Development and variation of molecular mass fractions, from which performance and other useful resin parameters depend, have been found to depend on the type of resin formulation used for these type of aminoplastic resins. The two very different MUF resin formulations yielded different variations in molecular mass fractions during the progress of the reaction and during the so-called ambient temperature "maturing" of the resin. The PMUF resin also showed both similar and different fractions present during manufacturing and during short term ageing at ambient temperature. While similarities in recurrent fractions and in trends are common to all the three different formulations, differences between them are also clearly observed. A major proportion of the reaction of some of the aminoplastic resins examined also occurs on ageing (i.e. "maturing" of the resin at ambient temperature), this appearing to be an essential phase of the resin preparation process. (c) 2006 Wiley Periodicals, Ic.
Keywords:resins;structures;melamine-urea-formaldehyde;phenol-melamine-urea-formaldehyde;adhesives;mass distribution;GPC