A catalyst with an ultra high iridium load was prepared using a method involving multiple impregnations. The obtained iridium catalyst contained between 29 and 35 wt% of 2 nm-sized nanoparticles dispersed on a support such as reinforced alumina, bauxite and precipitated alumina. XAFS suggested a possible structural model of Ir-4 surrounded by oxygen. The decomposition of hydrazine hydrate to its elements was used as a probe reaction. The results showed that a catalyst support with a high mechanical strength such as reinforced alumina and bauxite is essential for sustaining the decomposition reaction of hydrazine hydrate where there is a high degree of mechanical and thermal shock. The decomposition reaction of hydrazine monohydrate (N2H4 center dot H2O) proceeded rapidly to generate a COx-free hydrogen-rich gas through contact with the iridium catalyst at room temperature.