The multilamellar barrier materials based on the blends of high-density polyethylene (HDPE) and copolyester (PETG) were prepared via melt extrusion, and poly(ethylene-co-acrylic acid) (EAA) as a compatibilizer was incorporated into the blends. A systematic investigation was carried out, with regard to morphology and properties. Scanning electron microscopy observation displayed the laminar morphology for the blends with the whole compositions, and the thinner laminas of the PETG phase formed in the HDPE matrix by incorporating EAA into the blends. In addition, the number and the size of the laminas of the dispersed phases were also dependant on the die temperature and screw speed, respectively. Evaluation of the mechanical properties demonstrated that incorporation of the EAA resulted in an improvement of the mechanical properties. These behaviors are attributed mainly to better adhesion and compatibility between HDPE and PETG, which has been confirmed by thermal analysis and the rheological properties. On the basis of these premises, it is reasonable to suggest that the improved barrier properties of the ternary blends with increasing concentration of the EAA be attributed to both the increase in the number of the laminas of the PETG and the decrease in their thickness, which prohibits the organic solvent molecules from entering into and permeating through the amorphous regions of the blends. (c) 2006 Wiley Periodicals, Inc.