We have developed innovative multilayer composite grids as engineered materials, which are produced in the form of grid strip in a single, highly efficient, multistage electrodeposition process. In the present paper, we are reporting, how the individual requirements for grid properties can be satisfied and optimised individually and then combined simultaneously to an overall optimum in this new family of composite grid materials. The multilayer composite materials are composed of different layers of different structures and properties, which can provide a combination of different functional properties to satisfy a more demanding total specification of mechanical behaviour, electrical performance, corrosion resistance and cycling behaviour. The paper deals with the improvement of these properties in detail and with the overall simultaneous engineering of the grid material. (c) 2005 Elsevier B.V. All rights reserved.