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Journal of the Electrochemical Society, Vol.153, No.11, G970-G975, 2006
Wet cleaning of cross-contamination of high-k dielectrics in plasma etch tool
Direct tunneling through the gate SiO2 (epsilon(r) approximate to 4) has become a serious concern for metal-oxide semiconductor field effect transistor scaling. The semiconductor industry is focusing on dielectrics with high relative dielectric constants (epsilon(r) >= 10) to replace SiO2 gate oxides. Among the potential high-k materials, oxides and silicates of hafnium (Hf) have shown the most promise. The possibility of process cross-contamination by integrating these materials into silicon processes is a major concern for integrated circuit manufacturers. Cross-contamination of Hf in a plasma etch tool has been investigated. These studies confirm that significant cross-contamination occurs when HfO2 is etched in a chloro-fluoro-carbon plasma etch system. None of the standard cleaning processes commonly used in the semiconductor industry (such as SC1 and SC2) completely remove the contamination; however, dilute hydrofluoric acid, hydrofluoric acid-hydrogen peroxide water mixture, and SC1 cleans removed contamination below the concentration thresholds for oxide degradation and close to the total reflection X-ray fluorescence detection limit. (c) 2006 The Electrochemical Society.