Dense gamma-Al2O3 condensates, with residual stress up to 3 GPa and ranging from nanometer to an unexpected micrometer size, were formed by pulsed laser ablation on Al target under oxygen background gas for a very rapid heating and cooling effect. Analytical electron microscopic observations indicated such nanoparticles tended to coalesce over {111} facets to form multiple twin and tilt boundary. The micrometer-size particles changed, upon electron irradiation, into metastable orthorhombic delta form full of twin variants and faults parallel to {100}.