This work deals with the experimental tracking of a dispersion of very fine silica particles in PDMS using a new, easily implemented methodology. The dispersion experiments are carried out in an 8-1 capacity mixer equipped with a torquemeter. Using a Couette analogy, the torque-rotational speed data can be converted into process viscosity-effective shear rate data. Simultaneously, the Particle Size Distribution (PSD) evolution is followed through Laser Light Scattering measurements on diluted samples. The PSD evolution allowed us to interpret the dispersion process in terms of different mechanisms, such as breaking-up and erosion of aggregates, as well as, in some cases, re-agglomeration (or flocculation) of particles. (c) 2006 Elsevier B.V. All rights reserved.